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Home inspection glossary

Aluminum branch circuit wiring

Solid aluminum wiring used for 15- and 20-amp branch circuits in many homes built between roughly 1965 and 1973, associated with an elevated risk of overheating at connections.

What is Aluminum branch circuit wiring?

During a period of high copper prices, solid aluminum conductors were widely used for ordinary 15- and 20-amp branch circuits. Aluminum expands and contracts more than copper and oxidises differently, so terminations at outlets, switches and splices can loosen and overheat over time. The concern is the connection, not the wire itself. Recognised remediation approaches include COPALUM crimps or approved AlumiConn connectors installed by a qualified electrician; simply replacing devices with CO/ALR-rated ones is only a partial measure. Multi-strand aluminum feeders serving a range, dryer or the main service are a different and generally accepted application. Inspectors normally report suspected aluminum branch wiring as a significant finding warranting evaluation by an electrician, since it can also affect insurability.

Related terms

  • AFCIAn arc-fault circuit interrupter is a breaker that opens the circuit when it detects the electrical signature of arcing, which is a common ignition source in residential fires.
  • BondingConnecting metallic components of a building's systems together so they remain at the same electrical potential, reducing shock hazard.
  • Double-tapped breakerTwo conductors terminated under a single breaker lug that is listed for only one conductor.
  • Federal Pacific Stab-Lok panelAn electrical panel brand widely installed from the 1950s to the early 1980s whose breakers have been reported to fail to trip under fault conditions.

Browse the full home inspection glossary, or see findings like this written up in our sample reports.


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